Free Wooden Toy Sword Plans - How to Make Toy Wooden Swords

How To Build Toy Medieval Knight Swords

With the right plan, materials, and equipment, you can make a simple Medieval Toy Knight Wood Sword, as shown here.

Materials:

1" x 2" x 48" Oak or other desired Wood
1" Wood Screws; 6 pieces
Sandpaper
Wood Filler and Glue
Satin Finish Polyurethane Poly

Step 1: Cut out the Sword Pieces - Determine the desired size of your Sword

Select the 1" material; cut one piece @ 31.5"; with a band saw, cut out the hand portion and tip per the dimensions above; usining a 1/4" round-over bit, router all edges of the sword
Select the remaining material; cut two pieces @ 3/8" x 7/8" x 7" for the Sword Handle Guard, as shown above
Select the remaining material; cut two pieces @ 1" x 7/8" x 2.5" for the Handle Guard Spacers, as shown above

Step 2: Assemble the Handle Pieces - Select all pieces

Select one half of the Handle Guard; Center and attach it with two screws as shown above
Select the two Spacers; Using glue and screws, attach them to the one half of the Handle
Select the remaining half of the Handle; Using glue and screws, attach it to complete the Handle Guard

Step 3: Finish the Sword - Select the finishing materials

Fill all holes and cracks with filler; sand all surfaces
Apply poly
Present it to your young swordsman

If you are a member of a non-profit organization and have any requests or suggestions regarding projects for your group, you can send Rod an email at: rodneyg@cheqnet.net

Rod's Woodworking Shop - Free Wooden Toy Sword Plans

How To Build Toy Medieval Knight Swords